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Leiträder Caterpillar

Leiträder für Minibagger Caterpillar

Leiträder für Minibagger sind präzise gefertigte Bauteile, die in den Kettenlaufwerken von Caterpillar-Maschinen eingesetzt werden. Ihre Hauptaufgabe ist die Aufrechterhaltung der optimalen Kettenspannung, was zu einem stabilen und effizienten Betrieb des gesamten Systems führt. Die Produkte werden von der Firma ITR hergestellt, die sich auf die Produktion hochwertiger Ersatzteile spezialisiert hat und somit eine zuverlässige Alternative zu Originalteilen bietet.

obniżenie kosztów eksploatacyjnych. Regularna wymiana rolek na modele o zwiększonej odporności minimalizuje ryzyko awarii oraz zapewnia optymalne rozłożenie obciążeń podczas intensywnej pracy.

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Technische Eigenschaften

Leiträder Caterpillar für Minibagger, hergestellt von ITR, sind auf Langlebigkeit und Verschleißfestigkeit ausgelegt. Zu den wichtigsten Eigenschaften gehören:

  • Material und Bearbeitung: Hochwertige Metalllegierungen gewährleisten Beständigkeit gegen mechanische Beanspruchung und Korrosion. Wärmebehandlung und präzise Oberflächenbearbeitung garantieren eine lange Lebensdauer.
  • Abmessungen und Toleranzen: Die Bauteile werden nach strengen Normen gefertigt, was volle Kompatibilität mit den originalen Antriebssystemen der Caterpillar-Minibagger sicherstellt. Präzise Maße und Qualitätskontrolle in jedem Produktionsschritt ermöglichen eine hohe Montagegenauigkeit.
  • Belastungsbeständigkeit: Durch konstruktive Lösungen für hohe Belastungen eignen sich die Leiträder hervorragend für den Einsatz unter extremen Arbeitsbedingungen und gewährleisten auch bei langem Betrieb stabile Funktion.

Funktion und Anwendung

Leiträder für Caterpillar-Minibagger spielen eine zentrale Rolle im Antriebssystem. Ihre Hauptfunktionen umfassen:

  • Aufrechterhaltung der optimalen Spannung: Die Bauteile sorgen für die korrekte Spannung der Kette, was für die präzise Kraftübertragung und Minimierung von Spiel im System unerlässlich ist.
  • Reduzierung des Verschleißes anderer Komponenten: Durch richtige Einstellung und gleichmäßige Lastverteilung verringern die Leiträder den übermäßigen Verschleiß der Kette und anderer Systemteile und verlängern deren Lebensdauer.
  • Einfluss auf die Bewegungspräzision: Der einwandfreie Betrieb des Antriebssystems sorgt für präzise Kettenbewegungen, was besonders bei schwierigen Geländebedingungen wichtig ist.

Der Einsatz der Leiträder betrifft hauptsächlich Caterpillar-Minibagger, kann jedoch auch in anderen Baumaschinen mit Kettenlaufwerk verwendet werden. Dank hochwertiger Materialien und moderner Fertigungstechnologien erfüllen die Produkte die Anforderungen intensiver Nutzung und stellen eine zuverlässige Alternative zu Originalteilen dar.

Hohe Qualität und Zuverlässigkeit

Die Produkte von ITR, einschließlich der Leiträder für Caterpillar-Minibagger, sind Ergebnis kontinuierlicher Forschung und technologischer Verbesserungen. Wichtige Qualitätsmerkmale sind:

  • Präzise Fertigung: Jedes Bauteil wird nach strengen Industriestandards hergestellt, was Maßhaltigkeit und hohe Verarbeitungsqualität sicherstellt.
  • Belastungstests: Laborprüfungen bestätigen die Beständigkeit der Leiträder gegen wechselnde Belastungen und extreme Einsatzbedingungen.
  • Verfügbarkeit als Ersatzteil: Als hochwertiger Ersatz sind die Leiträder für Anwender gedacht, die Zuverlässigkeit und Langlebigkeit ohne Verzicht auf die Funktionalität der Originalteile schätzen.

FAQ

Welche Funktion haben Leiträder

Spannrad mit Führungen CATERPILLAR 302 5
0 Review(s) 

Track tensioning wheel. Width of the inner guide flange 41mm, complete with shaft.

Idler wheels ITR for mini excavators and compact loaders are manufactured using the latest automated design and production processes.

ITR Tensioning Wheel for CATERPILLAR 302 5

They are made from selected high-quality steel alloys and are properly heat-treated to ensure exceptional field performance in extreme working conditions. Idler wheels ITR are assembled using state-of-the-art seals and bearing designs, manufactured according to the industry's most stringent specifications. Assembly takes place on assembly lines with an automatic oil filling process. Idler wheels can be selected in various configurations:

  • Tensioning wheel shell
  • Tensioning wheel with bushing and shaft
  • Tensioning wheel with brackets
  • Tensioning wheel with fork
  • Tensioning wheel with tensioner

Quality of ITR Tensioning Wheels

The range of tensioning wheels covers equipment from mini excavators to mining machines from KUBOTA® K008 (machine operating weight 0.9 tons) to KOMATSU® D475 A5 (machine operating weight 101 tons). Engineering and R&D departments are located in Italy, South Korea, and China, and they collaborate to combine know-how, technology, and development capabilities. Engineering departments located in each production facility have specific knowledge about locally produced components, while the headquarters of Italian Engineering coordinates all activities.

Functionality of ITR Tensioning Wheels

The function of the tensioning wheel is to support the track chain and guide it to ensure proper winding. Additionally, the tensioning wheel and the tensioner work together to maintain a specific degree of track tension. The most important controllable factor in undercarriage wear is the correct chain tension. The correct sag for all conventional tracks is about 50mm (+-5mm). For example, a track on an 80-horsepower machine with a sag of 12mm will have a tension value of 2540 kg when measured in the track tensioner. The same machine with a suggested sag of 50mm will have a tension value of 362 kg. An excessively tensioned track increases pressure, causing greater wear on the track bushings when in contact with the sprocket teeth and in the chain-tensioning wheel-roller contact. Tread hardness equal to or greater than that of the chain links, running rollers, and supporting rollers ensures impact resistance and balanced durability. Material type: SCMn3A, hardening 50-55 HRC. Lifetime lubrication to minimize maintenance.

769,82 € Normaler Preis 801,90 €
Spannrad mit Führungen CATERPILLAR 301 8
0 Review(s) 

Idler wheels for the track. Internal guide flange width 25mm complete with shaft.

Idler wheels ITR for mini excavators and compact loaders ensure optimal track tension through the use of the latest design and manufacturing technologies.

ITR Tension Wheel for CATERPILLAR 301 8

Our Idler wheels are made from selected high-quality steel alloys and properly heat-treated to ensure exceptional field performance in extreme working conditions. They are assembled using state-of-the-art seals and bearing designs, meeting the industry's most stringent specifications. Our Idler wheels are assembled on production lines with an automatic oil filling process, ensuring their reliability and durability.

They are available in various configurations, including:

  • Tension wheel shell
  • Tension wheel with bushing and shaft
  • Tension wheel with brackets
  • Tension wheel with fork
  • Tension wheel with tensioner

Our Idler wheels are designed to meet all work demands in tough conditions, providing reliability and long lifespan.

Quality of ITR Tension Wheels

Our range includes a wide selection of tension wheels, from mini excavators to mining machines, ensuring high quality and performance. Starting from KUBOTA® K008 (with an operating weight of 0.9 tons) up to KOMATSU® D475 A5 (with an operating weight of 101 tons), we offer comprehensive solutions. Our engineering and R&D departments in Italy, South Korea, and China collaborate to combine know-how, technology, and development capabilities. Local engineering departments in each production facility possess specialized knowledge of the components produced, and the Italian Engineering headquarters coordinates all activities.

Functionality of ITR Tension Wheels

The function of the tension wheel is to properly tension and guide the track chain, ensuring its correct winding. The tension wheel and tensioner work together to maintain a specified degree of track tension. Proper chain tension is a key factor affecting the longevity of the undercarriage. The optimal sag for conventional tracks is about 50mm (+-5mm). For example, a track on an 80-horsepower machine with 12mm sag will have a tension of 2540 kg when measured in the track tensioner. Meanwhile, the same machine, with a suggested sag of 50mm, will have a tension of 362 kg. An overly tight track increases pressure, leading to greater wear on the track bushing and sprocket teeth, as well as contact between the chain and the tension wheel and rollers. Appropriate tread hardness, equal to or greater than that of the chain links and running and support rollers, ensures impact resistance and balanced durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication ensures minimal maintenance throughout the service life.

695,17 € Normaler Preis 724,14 €
Spannrad mit Führungen CATERPILLAR 305 E
0 Review(s) 

Tensioning wheels for the track. Width of the inner guide flange 50mm complete with shaft.

Our ITR tensioning wheels for mini excavators and compact loaders provide stable track tension, which translates into machine performance and durability. We utilize the latest automated processes in design and manufacturing for their production.

ITR Tensioning Wheel for CATERPILLAR 305 E

Our Tensioning Wheels are like a solid support in extreme working conditions. Made from selected high-quality steel alloys, subjected to heat treatment, they guarantee exceptional performance.

The use of state-of-the-art seals and bearing structures meets the most stringent industry requirements. Assembly is carried out using an automatic oil filling process, ensuring reliability at every step.

Choose from various Tensioning Wheel configurations:

  • Tensioning wheel shell
  • Tensioning wheel with bushing and shaft
  • Tensioning wheel with brackets
  • Tensioning wheel with fork
  • Tensioning wheel with adjuster

Our Tensioning Wheels provide solidity and performance even in the toughest conditions, enabling stable operation of your machine.

Quality of ITR Tensioning Wheels

Our store offers a wide range of high-quality tensioning wheels, perfect for both mini excavators and mining machines. In our assortment, you will find everything from KUBOTA® K008 (with an operating weight of 0.9 tons) to KOMATSU® D475 A5 (with an operating weight of 101 tons). We operate in Italy, South Korea, and China, where our engineering departments continuously improve production technology. Thanks to local engineering branches in each manufacturing facility, our tensioning wheels are tailored to the specifics of the local market. Everything is coordinated by the headquarters of Italian Engineering, ensuring the highest quality and efficiency of operation.

Functionality of ITR Tensioning Wheels

Tensioning wheels are a key element in maintaining the proper tension and guidance of the track chain, which translates into its correct winding. They work with the adjuster to maintain optimal tension, which is crucial for chassis durability. Correct tension setting, e.g., 50 mm (+-5mm) for conventional tracks, has a significant impact on machine wear and performance. For instance, an overly tight chain can lead to greater wear of the track bushing and drive wheel teeth. The appropriate hardness of the tread, equal to or greater than the chain links and idler and carrier rollers, ensures resistance to damage and increases durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication contributes to minimizing maintenance during operation.

Spannrad mit Führungen CATERPILLAR 306
0 Review(s) 

Tension wheels for the track. Width of the inner guiding flange 50mm complete with shaft.

Tension wheels ITR for mini excavators and compact loaders provide optimal track tension by using the latest design and manufacturing technologies.

ITR Tension Wheel for CATERPILLAR 306

Our Tension wheels are made from selected high-quality steel alloys and are properly heat-treated to ensure exceptional field performance in extreme working conditions. We assemble them using state-of-the-art seals and bearing designs, meeting the most stringent industry specifications. Our Tension wheels are assembled on production lines with an automated oil filling process, ensuring their reliability and durability.

They are available in various configurations, including:

  • Tension wheel shell
  • Tension wheel with bushing and shaft
  • Tension wheel with brackets
  • Tension wheel with fork
  • Tension wheel with tensioner

Our Tension wheels are designed to meet all the demands of working in tough conditions, providing reliability and long life.

Quality of ITR Tension Wheels

Our range includes a wide selection of tension wheels, from mini excavators to mining machines, ensuring high quality and performance. Starting from KUBOTA® K008 (with an operating weight of 0.9 tons) to KOMATSU® D475 A5 (with an operating weight of 101 tons), we offer comprehensive solutions. Our engineering and R&D departments in Italy, South Korea, and China collaborate to combine know-how, technology, and development capabilities. Local engineering departments in each production plant have specialized knowledge of the components produced, and the headquarters of Italian Engineering coordinates all activities.

Functionality of ITR Tension Wheels

The function of the tension wheel is to properly tension and guide the track chain, ensuring its correct winding. The tension wheel and tensioner work together to maintain a specified level of track tension. Efficient chain tension is a key factor affecting the durability of the undercarriage. The optimal deflection for conventional tracks is about 50mm (+-5mm). For example, a track in an 80-horsepower machine with a deflection of 12mm will have a tension of 2540 kg at the time of measurement in the track tensioner. In contrast, the same machine, with the suggested deflection of 50mm, will have a tension value of 362 kg. An excessively tight track increases pressure, leading to greater wear on the track bushings and drive wheel teeth, as well as contact of the chain with the tension wheel and rollers. The appropriate hardness of the tread, equal to or greater than that of the chain links and the drive and support rollers, ensures impact resistance and balanced durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication minimizes maintenance throughout the service life.

Spannrad mit Führungen CATERPILLAR 303 CR
0 Review(s) 

Idler wheels the track. Width of the inner guiding flange 40mm complete with shaft.

Idler wheels ITR for mini excavators and compact loaders provide optimal track tension by utilizing the latest technologies in design and manufacturing.

ITR Tensioner Wheel for CATERPILLAR 303 CR

Our Idler wheels are made from selected high-quality steel alloys and are properly heat-treated to ensure exceptional field performance in extreme working conditions. We assemble them using state-of-the-art seals and bearing designs, meeting the industry's most stringent specifications. Our Idler wheels are mounted on production lines with an automatic oil filling process, ensuring their reliability and durability.

Available in various configurations, which include:

  • Tensioner wheel shell
  • Tensioner wheel with sleeve and shaft
  • Tensioner wheel with brackets
  • Tensioner wheel with fork
  • Tensioner wheel with tensioner

Our Idler wheels are designed to meet all work requirements in tough conditions, providing reliability and long lifespan.

Quality of ITR Tensioner Wheels

Our range includes a wide selection of tensioner wheels, from mini excavators to mining machines, ensuring high quality and performance. Starting from KUBOTA® K008 (with an operating weight of 0.9 tons) up to KOMATSU® D475 A5 (with an operating weight of 101 tons), we offer comprehensive solutions. Our engineering and R&D departments in Italy, South Korea, and China collaborate to combine know-how, technology, and development capabilities. Local engineering departments in each production facility possess specialized knowledge about the components produced, and the Italian Engineering headquarters coordinates all activities.

Functionality of ITR Tensioner Wheels

The function of the tensioner wheel is to properly tension and guide the track chain, ensuring its proper winding. The tensioner wheel and tensioner work together to maintain a specified degree of track tension. Proper chain tension is a key factor affecting undercarriage durability. Optimal deflection for conventional tracks is approximately 50mm (+-5mm). For example, a track on an 80-horsepower machine with a deflection of 12mm will have a tension of 2540 kg when measured at the track tensioner. Meanwhile, the same machine, at the recommended deflection of 50 mm, will have a tension value of 362 kg. An overly tensioned track increases pressure, leading to greater wear of the track bushing and drive sprocket teeth, as well as contact of the chain with the tensioner wheel and rollers. Appropriate tread hardness, equal to or greater than the chain links and supporting and carrying rollers, ensures impact resistance and balanced durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication ensures minimal maintenance throughout the entire service life.

Spannrad CATERPILLAR 259 B3
0 Review(s) 

Tensioning wheels for the track. Width of the inner guide flange 98mm complete with shaft.

Our ITR tensioning wheels for mini excavators and compact loaders ensure stable track tension, which translates into machine efficiency and durability. We use the latest automated processes for their design and production.

ITR Tensioning Wheel for CATERPILLAR 259 B3

Our Tensioning Wheels are like a solid support in extreme working conditions. Made from selected high-quality steel alloys and subjected to heat treatment, they guarantee exceptional performance.

The use of state-of-the-art seals and bearing designs meets the most stringent industry requirements. The assembly is carried out using an automatic oil filling process, ensuring reliability at every step.

Choose from different Tensioning Wheel configurations:

  • Tensioning wheel shell
  • Tensioning wheel with bushing and shaft
  • Tensioning wheel with supports
  • Tensioning wheel with fork
  • Tensioning wheel with tensioner

Our Tensioning Wheels provide solidity and performance even in the toughest conditions, enabling stable operation of your machine.

Quality of ITR Tensioning Wheels

Our store offers a wide selection of high-quality tensioning wheels, perfect for both mini excavators and mining machines. In our assortment, you will find everything from KUBOTA® K008 (with an operating weight of 0.9 tons) to KOMATSU® D475 A5 (with an operating weight of 101 tons). We operate in Italy, South Korea, and China, where our engineering departments continuously improve production technology. Thanks to local engineering branches in each production plant, our tensioning wheels are tailored to the specifics of the local market. All of this is coordinated by the headquarters of Italian Engineering, ensuring the highest quality and operational efficiency.

Functionality of ITR Tensioning Wheels

Tensioning wheels are a key element in maintaining proper tension and guiding the track chain, which translates into its proper winding. They work with the tensioner to maintain optimal tension, which is crucial for the durability of the undercarriage. Correct tension setting, e.g., 50 mm (+-5mm) for conventional tracks, significantly impacts machine wear and efficiency. For example, an excessively tightened chain can lead to greater wear of the track bushings and sprocket teeth. The appropriate tread hardness, equal to or greater than the chain links and the travel and support rollers, ensures resistance to damage and increases durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication contributes to minimizing maintenance during operation.

1.106,84 € Normaler Preis 1.152,96 €
Spannrad CATERPILLAR 299 C
0 Review(s) 

Track tensioning wheel. Width of the inner guide flange 56mm complete with shaft.

Idler wheels ITR for mini excavators and compact loaders are manufactured using the latest automated design and production processes.

ITR Tensioning Wheel for CATERPILLAR 299 C

They are made from selected high-quality steel alloys and properly heat-treated to ensure exceptional field performance in extreme working conditions. Idler wheels ITR are assembled using state-of-the-art seals and bearing designs, manufactured in accordance with the strictest industry specifications. Assembly takes place on assembly lines with an automatic oil filling process. Idler wheels can be selected in various configurations:

  • Tensioning wheel shell
  • Tensioning wheel with bushing and shaft
  • Tensioning wheel with brackets
  • Tensioning wheel with fork
  • Tensioning wheel with tensioner

Quality of ITR Tensioning Wheels

The range of tensioning wheels covers equipment from mini excavators to mining machines from KUBOTA® K008 (machine operating weight 0.9 tons) to KOMATSU® D475 A5 (machine operating weight 101 tons). Engineering and R&D departments are located in Italy, South Korea, and China and collaborate to combine know-how, technology, and development capabilities. Engineering departments located in each production facility possess specific knowledge about locally produced components, while the headquarters of Italian Engineering coordinates all activities.

Functionality of ITR Tensioning Wheels

The function of the tensioning wheel is to support the track chain and guide it to ensure it is properly wound. Additionally, the tensioning wheel and the tensioner work together to maintain a specified degree of track tension. The most important controllable factor in undercarriage wear is correct chain tension. The correct deflection for all conventional tracks is approximately 50mm (+-5mm). For example, a track in an 80-horsepower machine with a 12mm deflection will have a tension value of 2540 kg when measured in the track tensioner. The same machine with a suggested deflection of 50mm will have a tension value of 362 kg. An excessively tensioned track increases pressure, causing greater wear on the track bushings when in contact with the drive wheel teeth and in the track-tensioning wheel-roller contact. Tread hardness equal to or greater than chain links, track rollers, and support rollers ensures impact resistance and balanced durability. Material type: SCMn3A, hardening 50-55 HRC. Lifetime lubrication to minimize maintenance.

1.028,19 € Normaler Preis 1.071,03 €