Tensioning wheels for the track. Inner guide flange width 31mm complete with shaft.

Tensioning wheels ITR for mini-excavators and compact loaders ensure optimal track tension using the latest design and manufacturing technologies.

ITR Tensioning Wheel for NEUSON 3402 RD

Our tensioning wheels are made from selected high-quality steel alloys and are properly heat-treated to ensure exceptional field performance in extreme working conditions. We assemble them using state-of-the-art seals and bearing designs that meet the industry's most stringent specifications. Our tensioning wheels are assembled on production lines with an automatic oil filling process, ensuring their reliability and durability.

They are available in various configurations, which include:

• Tensioning wheel shell
• Tensioning wheel with bushing and shaft
• Tensioning wheel with brackets
• Tensioning wheel with fork
• Tensioning wheel with tensioner

Our tensioning wheels are designed to meet all work requirements in tough conditions, ensuring reliability and long lifespan.

Quality of ITR Tensioning Wheels

Our range includes a wide selection of tensioning wheels, from mini-excavators to mining machines, ensuring high quality and performance. Starting from KUBOTA® K008 (with an operating weight of 0.9 tons) up to KOMATSU® D475 A5 (with an operating weight of 101 tons), we offer comprehensive solutions. Our engineering and R&D departments in Italy, South Korea, and China collaborate to combine know-how, technology, and development capabilities. Local engineering departments in each manufacturing facility possess specialized knowledge about the components produced, and the headquarters Italian Engineering coordinates all activities.

Functionality of ITR Tensioning Wheels

The function of the tensioning wheel is to properly tension and guide the track chain, ensuring its correct winding. The tensioning wheel and tensioner work together to maintain a specified degree of track tension. Efficient chain tension is a key factor affecting undercarriage durability. The optimal deflection for conventional tracks is about 50mm (+-5mm). For example, a track on an 80-horsepower machine with a 12mm deflection will have a tension of 2540 kg when measured at the track tensioner. In contrast, the same machine, with the suggested 50mm deflection, will have a tension of 362 kg. Over-tensioned tracks increase pressure, leading to greater wear of the track bushings and drive sprocket teeth, as well as contact between the chain, tensioning wheel, and rollers. Appropriate tread hardness, equal to or greater than the chain links and support rollers, ensures impact resistance and balanced durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication ensures minimal maintenance throughout the service life.

Tension wheels for the track. Inner guide flange width 23mm including the shaft.

Our ITR tension wheels for mini excavators and compact loaders provide stable track tension, enhancing machine performance and durability. We utilize the latest automated design and manufacturing processes for their production.

ITR Tension Wheel for NEUSON 1903

Our Tension Wheels act as a solid support in extreme working conditions. Made from selected high-quality steel alloys and heat-treated, they guarantee exceptional performance.

The use of state-of-the-art seals and bearing constructions meets the most stringent industry requirements. Assembly is conducted using an automatic oil filling process, ensuring reliability at every step.

Choose from various Tension Wheel configurations:

• Tension wheel shell
• Tension wheel with sleeve and shaft
• Tension wheel with brackets
• Tension wheel with fork
• Tension wheel with tensioner

Our Tension Wheels provide robustness and efficiency even in the toughest conditions, enabling stable operation of your machine.

Quality of ITR Tension Wheels

Our store offers a wide selection of high-quality tension wheels, excellent for both mini excavators and mining machinery. In our assortment, you will find everything from KUBOTA® K008 (with an operating weight of 0.9 tons) to KOMATSU® D475 A5 (with an operational weight of 101 tons). We operate in Italy, South Korea, and China, where our engineering departments continuously improve production technology. Thanks to local engineering branches at each manufacturing plant, our tension wheels are adapted to the specifics of the local market. Everything is coordinated by the headquarters of Italian Engineering, ensuring the highest quality and operational efficiency.

Functionality of ITR Tension Wheels

Tension wheels are a key component in maintaining the proper tension and guidance of the track chain, contributing to its correct winding. They collaborate with the tensioner to maintain optimal tension, which is crucial for undercarriage durability. Correct tension setting, e.g., 50 mm (+-5mm) for conventional tracks, significantly impacts machine wear and performance. For instance, an overly tight chain can lead to increased wear on the track bushings and sprocket teeth. Appropriate tread hardness, equal to or greater than the chain links and support and carrier rollers, ensures resistance to damage and increases longevity. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication contributes to minimizing maintenance during operation.

The tensioning wheel with guides for the NEUSON 1903 mini excavator is an essential component of the undercarriage system, responsible for maintaining the correct tension of the track and ensuring its stable guidance during machine operation. Thanks to its solid construction and precise manufacturing, the tensioning wheel ensures smooth and trouble-free operation of the undercarriage even in demanding terrain conditions.

Construction and Materials

• Made from high-quality, hardened steel resistant to cracking and wear.
• Equipped with guides that stabilize the track during operation.
• Durable working surface that ensures long-lasting component life.

Functions and Applications

• Maintains the correct track tension in the NEUSON 1903 mini excavator.
• Ensures stable track guidance throughout the entire working length of the undercarriage system.
• Protects the track from slipping and uneven wear.
• Improves driving smoothness and operator comfort.

Benefits of Using the Tensioning Wheel

• Reduces the risk of track slippage during operation.
• Extends the life of the track and the entire undercarriage system.
• Dedicated to the NEUSON 1903 mini excavator, ensuring full compatibility.
• Resistant to moisture, mud, and variable weather conditions.

Usage and Maintenance

Regular inspection of the tensioning wheel is crucial to avoid costly repairs and downtime. If cracks, excessive surface wear, or track tension issues are detected, it is recommended to replace the tensioning wheel, which increases machine reliability and work safety.

Why Choose This Tensioning Wheel?

• Dedicated to the NEUSON 1903 mini excavator.
• Resistant to intense operating conditions.
• Ensures smooth operation and stability of the undercarriage system.
• An investment in the durability and reliability of machine components.

Choose the NEUSON 1903 tensioning wheel with guides to enhance the efficiency of your mini excavator, reduce track wear, and lower operational costs associated with daily fieldwork.

Tension Wheels for the track. Width of the inner guiding flange 56mm complete with shaft.

Our ITR tension wheels for mini-excavators and compact loaders provide stable track tension, translating into machine performance and durability. We use the latest automated processes in design and production for their manufacture.

ITR Tension Wheel for NEUSON 5000 RD

Our Tension Wheels are like a solid support in extreme working conditions. Made from selected high-quality steel alloys, heat-treated, they guarantee exceptional performance.

The application of state-of-the-art seals and bearing designs meets the most stringent industry requirements. Assembly is carried out using an automatic oil filling process, ensuring reliability at every step.

Choose from different Tension Wheel configurations:

• Tension wheel shell
• Tension wheel with sleeve and shaft
• Tension wheel with brackets
• Tension wheel with fork
• Tension wheel with tensioner

Our Tension Wheels provide solidity and efficiency even in the toughest conditions, enabling stable operation of your machine.

Quality of ITR Tension Wheels

Our store offers a wide selection of high-quality tension wheels, perfect for both mini-excavators and mining machines. Our range includes everything from KUBOTA® K008 (with a working weight of 0.9 tons) to KOMATSU® D475 A5 (with a working weight of 101 tons). We operate in Italy, South Korea, and China, where our engineering departments continuously enhance production technology. Thanks to local engineering branches at each production facility, our tension wheels are tailored to the specifics of the local market. All coordinated by the headquarters of Italian Engineering, ensuring the highest quality and operational efficiency.

Functionality of ITR Tension Wheels

Tension Wheels are a key component in maintaining correct tension and guiding the track chain, which translates into proper winding. They work with the tensioner to maintain optimal tension, which is crucial for undercarriage durability. Correct tension setting, e.g., 50 mm (+-5mm) for conventional tracks, significantly affects machine wear and performance. For example, an overly tight chain can lead to increased wear of the track sleeve and drive wheel teeth. Appropriate tread hardness, equal to or greater than chain links and track and support rollers, ensures resistance to damage and increases durability. Material: SCMn3A, hardening 50-55 HRC. Continuous lubrication helps minimize maintenance during operation.

Track tensioning wheels. Width of the inner guide flange 47mm complete with shaft.

Our ITR track tensioning wheels for mini excavators and compact loaders ensure stable track tension, which translates to the machine's performance and durability. We use the latest automated design and production processes for their manufacturing.

ITR Tensioning Wheel for NEUSON 7002 RD

Our tensioning wheels are like a solid support in extreme working conditions. Made from selected high-quality steel alloys, heat-treated, they guarantee exceptional performance.

The use of state-of-the-art seals and bearing designs meets the most stringent industry requirements. Assembly is carried out using an automatic oil filling process, ensuring reliability at every step.

Choose from various tensioning wheel configurations:

• Tensioning wheel shell
• Tensioning wheel with sleeve and shaft
• Tensioning wheel with brackets
• Tensioning wheel with fork
• Tensioning wheel with tensioner

Our tensioning wheels provide solidity and performance even in the toughest conditions, enabling stable operation of your machine.

Quality of ITR Tensioning Wheels

Our store offers a wide range of high-quality tensioning wheels, perfect for both mini excavators and mining machinery. In our assortment, you will find everything from KUBOTA® K008 (with an operating weight of 0.9 tons) to KOMATSU® D475 A5 (with an operating weight of 101 tons). We operate in Italy, South Korea, and China, where our engineering departments constantly improve production technology. Thanks to local engineering branches in each production plant, our tensioning wheels are tailored to the specifics of the local market. The entire process is coordinated by the headquarters of Italian Engineering, ensuring the highest quality and operational efficiency.

Functionality of ITR Tensioning Wheels

Tensioning wheels are a key element in maintaining proper tension and guiding the track chain, which translates into its proper winding. They work with the tensioner to maintain optimal tension, which is crucial for the undercarriage's durability. Correct tension setting, e.g., 50 mm (+-5mm) for conventional tracks, has a significant impact on the machine's wear and performance. For example, an overly tight chain can lead to increased wear of the track bushings and drive wheel teeth. The appropriate hardness of the tread, equal to or greater than the chain links and carrier rollers, ensures resistance to damage and increases durability. Material: SCMn3A, hardening 50-55 HRC. Constant lubrication contributes to minimizing maintenance during operation.

Track tensioning wheel. Width of the inner guide flange 40mm complete with shaft.

Idler wheels ITR for mini excavators and compact loaders are manufactured using the latest automated design and production processes.

ITR Tensioning Wheel for NEUSON 3703 RD

They are made from selected high-quality steel alloys and properly heat-treated to ensure exceptional field performance in extreme working conditions. Idler wheels ITR are assembled using state-of-the-art seals and bearing designs, manufactured according to the industry's strictest specifications. Assembly takes place on assembly lines with an automatic oil filling process. Idler wheels can be selected in various configurations:

• Tensioning wheel shell
• Tensioning wheel with bushing and shaft
• Tensioning wheel with brackets
• Tensioning wheel with fork
• Tensioning wheel with tensioner

Quality of ITR Tensioning Wheels

The range of tensioning wheels includes equipment from mini excavators to mining machines from KUBOTA® K008 (machine operating weight 0.9 tons) to KOMATSU® D475 A5 (machine operating weight 101 tons)Engineering and R&D departments are located in Italy, South Korea, and China and collaborate to combine know-how, technology, and development capabilities. Engineering departments located in each manufacturing facility have specific knowledge of locally produced components, while the headquarters Italian Engineering coordinates all activities.

Functionality of ITR Tensioning Wheels

The function of the tensioning wheel is to support the track chain and guide it to be properly wound. Moreover, the tensioning wheel and tensioner work together to maintain a specific degree of track tension. The most important controllable factor in undercarriage wear is correct chain tension. The correct sag for all conventional tracks is about 50mm (+-5mm). For example, a track on an 80-horsepower machine with a 12mm sag will have a tension value of 2540 kg when measured at the track tensioner. The same machine with a suggested sag of 50 mm will have a tension value of 362 kg. Excessively tight track increases pressure, causing more wear on track bushings at the contact point with drive sprocket teeth and in the chain-tensioning wheel-roller contact. Tread hardness equal to or greater than that of the chain links, track rollers, and support rollers ensures impact resistance and balanced durability. Material type: SCMn3A, hardening 50-55 HRC. Lifetime lubrication to minimize maintenance.